Northern Michigan Solar Powered Cabin 

 Alternative Energy Living at the 45th parallel  

 

 

 

 

 Updated:07/15/2010                  ENTIRE SITE IS COPYRIGHT 2010, MC PHOTOGRAPHY                       BEST WHEN VIEWED ON A 16:9 SCREEN 

Learn about alternative energy, hybrid systems and watch pointless videos!
If you have any questions, contact us. I'm always happy to provide a convoluted answer to a simple question. At this site, you can learn from my real world experiences in solar energy production and how I produce power at our cabin in Northern Michigan. The cabin is located right on the 45th parallel near Gaylord, Michigan. Check out our photography site  which has some photos around the cabin in the nature and winter sections. 
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While this format of the site will stay here as it is, more of our updates and new articles will be in the new format. Visit the new format site here.
Reviving Deep Cycle Batteries
Latest diary entry 15 Jul 2010
 Diary update
Peukerts formula explained
T = C/(I/(C/R))n X (R/C)
Peukerts formula helps you design an alternative energy system by showing the real world capacity of your bank!

 

First of all, welcome to our site! We've been around for several years and conduct all kinds of half baked DIY projects on our show, This Old Shack. Be sure to check out all of our half witted articles and pages. If you have questions, just Email us and we will do our best to confuse you beyond all belief.

NAVIGATION

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Earthquake/vocano activity

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Recently updated / new pages
Wiring the cabin / DC systems explained
System wiring
New battery bank testing continues. Read about it here.
Even worse, watch a "This Old Shack" outtake
Read about the system  
Temperature compensated charging chart  

 

We're going to build our own solar panels! 
Read the diary entry here. 

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But why solar power?

There were several reasons for the switch:

  • Sprinkle of rain = power failure.

  • Giving a little back by not using so much.

  • Independent living.

Benefits:

  • Renewable power.
  • Learning about solar power.
  • Own stock in the solar panel company. :-)
  • I like batteries.
  • I can sit around smoking a cigar because I'm an energy mogul!

Drawbacks:

  • Maintenance.
  • Installation.
  • Bunch of black glass panels sitting around.

Diary from the cabin, page 7

6-9-06

Mystery solved, or plot to drive me crazy(er)? The voltage leak is gone as in not there. If you recall my last thrilling diary entry, I discovered a slight voltage leak here at the cabin. Well, I tried to track it down then decided to take another crack at it this weekend. Now it's not there. It's the chipmunks. They're trying to drive me crazy because I won't let them stay in the cabin. 

I've got a new meter, ditching the cheapo which has been retired to monitor the bank. I now use a Sperry meter that seems to work pretty good.

I discovered that I had made a serious miscalculation in my bank setup. In order to be able to swap out batteries in the bank when needed, I thought a centralized connection point for all the wiring would be cool. Too bad I neglected to think about what I was doing. Instead of having a big bank, I had a small bank. Let me explain. When you're using 12 volt batteries to set up a bank, normally you tie them together, positive to positive and negative to negative. This creates what can be thought of as a bigger battery. For instance, say you have 2 100 amp hour batteries. If you connect the positives and negatives, you will have a single 200 amp hour battery bank. Conversely, if you gang connect all the cables, you still have a 100 amp hour battery.  Well, that's what I had done, ganged all the connections together and then like a nitwit scratched my head wondering why in the hell I had no reserves.

So, I reconnected the bank like I should have left it in the first place and we're good to go again. I also added another battery to the bank (I'm still finding deep cycle marines from the same manufacture date). This brings me up to 454 amp hours. The 90 watts of panels brings up the bank pretty good from about 12.5 volts.  

Normally, if I see anything approaching 12.5 volts (90% charge or 10% of the available power used), I put a charge on the bank. Well, with my half assed connections, guess what? The bank went down FAST. I thought I had a bad cell somewhere. But, it was because I had tried to make the bank all nice and pretty instead of thinking. So, everything is better once more and I have plenty of reserves. For instance, when I first started doing this off the grid thing, I had 130 amp hours. That's twice a day charging just running a couple of compact fluorescent lamps and the laptop that I'm writing on. With the 454 amp hour bank, my reserves are much higher and as you get bigger on the bank side of your power system, you discover that when you disconnect your loads for the night, there's more of a recovery in the batteries which means less charging. Here's an example: the smaller bank I used to have would be at, say, 12.5 volts when I went to bed. When I got up in the morning, it might be 12.57 volts. Well, this weekend, the bank was at 12.5 volts when I shut everything off for the night. In the morning it's 12.64. You're stressing what you've got less and getting more out of the system. Like having a big engine in your car, you stress it less than you do a tiny engine.

I also switched back to my Xantrex inverter; the Vector just isn't as efficient when it's running. I think I'll mount it in my truck as a backup power source. That way I can leave the generator at the cabin so I don't have to haul it around with me.

Here's a little voltage chart that shows your state of charge using a digital multi meter.

State of Charge Voltage Volts per cell
100% 12.7 2.12
90% 12.5 2.08
80% 12.42 2.07
70% 12.32 2.05
60% 12.2 2.03
50% 12.06 2.01
40% 11.9 1.98
30% 11.75 1.96
20% 11.58 1.93
10% 11.31 1.89
 

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We've teamed up with Amazon for our product listings after some really bad experiences with an online auction site.

Products

GoldenGadgets.com
Golden Gadgets, LED lighting and low energy products.
Window Solar Air Heater Panel - $209.00
Solar Heater & Dehumidifier - $1395
80-Watt High-Efficiency Solar Panel - $404
20A Solar Charge Controller - $40.95
1000-Watt Pure Sine Wave Inverter with Remote Control-$239.20
AIMS 5000 Watt DC to AC Modified Sine Wave Inverter-$379.51
Tripp Lite 1800W Permanent Mount Inverter-$277.41
Tripp Lite PowerVerter RV Inverter/Charger RV2012OEM - 2 kW-$499.99
DC Power Meter Monitor with computer data logger software for volts, watts & amps-$199.00
Clamp on meter for measuring PV system amps- $79.99
HQRP 50 Watt Mono-crystalline Solar Panel 12 Volts in Anodized Aluminum Frame

How I test
There are several people on various newsgroups and discussion areas that waylay in uninformed or those just starting out in the off grid world of self power generation. This involves an almost religious belief in a phantom 6v golf cart true deep cycle battery that is superior in every way to any other battery in existence.

A simple examination of the specification sheet for a line of 6v and 12v off grid batteries will tell you quite clearly that there is no one single best solution for all circumstances. It is not accurate to say one is best.

Our system has been using the much maligned Harbor Freight 45 watt solar panel kits for 4 years. Over these years, we've moved them back and forth from the main home in Saline, Michigan to the shack in Gaylord. They've been dropped, exposed to heavy rain, snow, sleet, hail. One even has even had the glass on it shattered from a tree limb dropping on it.
Look, using testing equipment is all well and good but those spec sheets don't mean squat if you can't run YOUR stuff for as long as you want to. So what I do (so you don't have to) is get the equipment (batteries, inverters, solar panels) and put what I run on it. Usually about 30-50 watts at 12 volts - few amps of draw. You know, turning lights on and off, running a computer (a laptop) and whatnot. 
Throughout the test, a digital meter is run on the bank and a hydrometer is used once an hour to determine whether the meter is reading the correct voltage. During the sunlight hours on the panels, there is another digital meter installed at the primary junction box (where the panels feed into the 10 gauge cables that feed to the charge controller) that measures panel voltage and amps.
One of the things that I like the best about alternative energy is that you can make it as complicated or simple as you like. Some people, even though they use alternative energy simply don't have a good grasp on the entire substance that goes into the makeup of an engineered system that has been built from scratch.
Don't ask me why, but I've recently become interested in studying earthquake/volcano activity around the world; ash plumes and such. I've added a page with RSS feeds and links to satellite imagery. 
Sierra Nevada Airstreams battery temperature compensation chart Even worse, watch a Feedjit Live Blog Stats Battery bank setup My generator updated Email Me Temperature compensated charging chart Read about the system Solar Panel grounding from the dean of solar, John Wiles. Alternative Energy News Feeds Photographs Xantrex Charge Controller latest lightning video Read the diary entry here. DiaryDex Live weather from the shack Check it out! Building your own panels Are you moving your home (like we are) or your small business? Then the Small Company Moving Guide is for you! This Old Shack About the system THIS OLD SHACK Air Tabs energy blog Old Shack here Energy News Feeds battery desulfator schematic Earthquake/vocano activity A trip to the cabin! You need recipes Battery charge chart Sun activity widget added to earthquake activity page Generator buying tips Quite possibly the best preparedness site in the world. Appliances for cabins initial diary entry Privacy policy - please read! NREL redbook Death of a battery Battery wiring Cheap solar water heater Peukerts Wiring the cabin Photos of my system Gas mileage (Dodge Dakota) About the alternative energy system New battery bank testing continues. Read about it here. Live weather information from the shack! Peukerts formula explained Handy conversion formulas Generator article reprint Alternative energy news feeds (NEW) Installation