Northern Michigan Solar Powered Cabin 

 Alternative Energy Living at the 45th parallel  

 

 

 

 

 Updated:07/03/2010                  ENTIRE SITE IS COPYRIGHT 2010, MC PHOTOGRAPHY                       BEST WHEN VIEWED ON A 16:9 SCREEN 

Learn about alternative energy, hybrid systems and watch pointless videos!
If you have any questions, contact us. I'm always happy to provide a convoluted answer to a simple question. At this site, you can learn from my real world experiences in solar energy production and how I produce power at our cabin in Northern Michigan. The cabin is located right on the 45th parallel near Gaylord, Michigan. Check out our photography site  which has some photos around the cabin in the nature and winter sections. 
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This is the legacy site. The new site has much more content and features and can link to your Facebook page.
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Reviving Deep Cycle Batteries
 Diary update: Bartering items
Peukerts formula explained
T = C/(I/(C/R))n X (R/C)
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Some of the projects that we are currently working on:
You are viewing the old site. All new updates, articles, diary entries, videos, show episodes, confusion, beer consumption and other semi-legal activities now take place at the new site. Become a member there and contribute your input, thoughts and hangover information. - Bill Xam

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New battery bank testing continues. Read about it here.
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We're going to build our own solar panels! 
Read the diary entry here. 

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But why solar power?

There were several reasons for the switch:

  • Sprinkle of rain = power failure.

  • Giving a little back by not using so much.

  • Independent living.

Benefits:

  • Renewable power.
  • Learning about solar power.
  • Own stock in the solar panel company. :-)
  • I like batteries.
  • I can sit around smoking a cigar because I'm an energy mogul!

Drawbacks:

  • Maintenance.
  • Installation.
  • Bunch of black glass panels sitting around.

 A diary entry so big it needs it's own page! Just like the old days when we were starting out with this deal, this entry is going to be long and ongoing.

6-25-10

Let's talk about battery banks, their size (capacity) and how to actually use the off grid deal without going through a ton of batteries during the couple of years.

PART ONE, PLAN THE PLAN

Our first stop has to be the planning phase. When you get done planning, plan some more. I'm serious about that. There are a number of issues related to using off grid power like under sizing the charging source (solar panels, wind turbine, generator). Here is an excellent free tool to help you plan your system. It's called HOMER and is made by the NREL (The National Renewable Energy Laboratory). Go here to get it

Using HOMER, we can plug in all aspects of our alternative energy system and it will break down the entire system right down to the cost associated with it. Use it and play with the numbers, run the simulations and most importantly, think about what you are doing!

A small system like the one we use can cost a lot. But some simple "look ahead" planning will save headaches later on. Let's take a look at the three areas that I've are in aN off grid system. You'll find a lot of web sites that discuss this but I haven't found any that break it down like this.

The three areas are power generation, electronics and power storage. The most important of the three is the electronics. I know what you're saying to yourself: Bill, how can you say that? Look at it this way - design your system to grow with your needs. Okay. You can add solar panels pretty easily. Same with the battery bank. But once you buy the electronics you are done. Your only choice is to buy new. Take a look at solar charger choices. You go out and buy a solar panel that puts out 10 amps at 12 volts. Sweet, you think to yourself we'll just cut some costs and buy a 10 amp solar charger and we are done. Next year you find an awsome deal on another solar panel so now you have 15 amps of power from solar. Oops, now you need a new solar charger. Bummer, you spent $50 on the first one and now you have to spend another $75 dollars on a new one which brings your total cost to $125 insead of the $75 you should have spent in the first place.

The same holds true for an inverter. Inverters come in so many flavors and sizes it's hard to get your brain wrapped around it all. From modified sine wave, true sine wave, 150 watts (1 amp) to 2,000 watts (20 amps) to GFI equipped to the effeciency, it all swirls around you like a tornado of decisions.

Well, the same thing holds true here. If you decide to stick to the low voltage appliance choices (there are many, many low voltage appliances) your inverter decision suddenly becomes much easier. You can literally cut your 110 AC needs to almost nothing by choosing low voltage appliances like coffee makers, toaster ovens, and even lighting (do a google on LED 12 volt lighting). So lets say you've made the calculations and bought a true sine wave GFI 300 watt inverter for $250 dollars. In a few months, that 300 watts seems like a distant memory because you found a great deal on a combo LCD/DVD television that uses 200 watts and your fridge takes 250 watts.

What I'm saying in the end is overbuy on the electronics, you won't be sorry.

PART TWO, BECOME A POWER RANGER!

What I mean by that is using HOMER to designing your system, you'll get a pretty good idea about what you need to do to get the power that you need. Here's the deal: you will by human nature underestimate your needs. Look around you. Time and time again the city that you live in, our military, everyone underestimates. The people that are truly successful are the ones that overestimate what they need. My first attempt at working with our off grid system was just that - a vast underestimation. I first bought too small of a generator, too small of a charger and half of the solar panels that I needed to do the job. My next phase was to overestimate what our needs were and from there we never looked back.

Overestimating of course has it's own drawback; costs. Say you're looking at building your first off grid system. Figure $100 for each battery. You buy two which it turns out is not enough. Using overestimating, buy three instead and your cost is $300. Of course, you'll need additional cables, more solar panels (eventually but sooner rather than later) and a larger solar charger to handle the increase in solar panels. So, overestimate the whole system right from the start and plan on expansion of the system. 

This, of course, is easier said than done.
PART THREE, THE SEA OF BLACK PANELS

So, grasshopper, what do you want; more or less of those black glass panels laying around your yard? Well, less of course. With less, you get higher output panels. But due to the great keeping the cost high (no, there's no collusion involved, after all BP, Shell and other oil companies make solar panels and they'd NEVER all conspire to keep their costs high....would they?) efforts of the solar panel industry, the cost per watt just never seems to go down much. At any rate, there are deals out there, namely the Harbor Freight kits. But the drawback is 3 panels equaling 45 watts and you can get 45 watt single panels all day long for about $400 dollars. The HF kits cost $250 when they're not on sale. 3 instead of 1. However, the HF kits come with the frame for mounting them and two 12 volt CFL lights to boot. So the tradeoff from 3 panels to 1 is a matter of cost. If you have the room, go with the deals that you can find - used panels, discontinued items, the HF kits. The idea is to generate power for the least number of dollars per watt. If you can get below $3.50 per watt, you are doing great.
PART FOUR, WHADDYA MEAN BIGGER MEANS LESS?

 
 

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How I test
There are several people on various newsgroups and discussion areas that waylay in uninformed or those just starting out in the off grid world of self power generation. This involves an almost religious belief in a phantom 6v golf cart true deep cycle battery that is superior in every way to any other battery in existence.

A simple examination of the specification sheet for a line of 6v and 12v off grid batteries will tell you quite clearly that there is no one single best solution for all circumstances. It is not accurate to say one is best.

Our system has been using the much maligned Harbor Freight 45 watt solar panel kits for 4 years. Over these years, we've moved them back and forth from the main home in Saline, Michigan to the shack in Gaylord. They've been dropped, exposed to heavy rain, snow, sleet, hail. One even has even had the glass on it shattered from a tree limb dropping on it.
Look, using testing equipment is all well and good but those spec sheets don't mean squat if you can't run YOUR stuff for as long as you want to. So what I do (so you don't have to) is get the equipment (batteries, inverters, solar panels) and put what I run on it. Usually about 30-50 watts at 12 volts - few amps of draw. You know, turning lights on and off, running a computer (a laptop) and whatnot. 
Throughout the test, a digital meter is run on the bank and a hydrometer is used once an hour to determine whether the meter is reading the correct voltage. During the sunlight hours on the panels, there is another digital meter installed at the primary junction box (where the panels feed into the 10 gauge cables that feed to the charge controller) that measures panel voltage and amps.
One of the things that I like the best about alternative energy is that you can make it as complicated or simple as you like. Some people, even though they use alternative energy simply don't have a good grasp on the entire substance that goes into the makeup of an engineered system that has been built from scratch.
Don't ask me why, but I've recently become interested in studying earthquake/volcano activity around the world; ash plumes and such. I've added a page with RSS feeds and links to satellite imagery. 
Sierra Nevada Airstreams battery temperature compensation chart Even worse, watch a Feedjit Live Blog Stats Battery bank setup My generator updated Email Me Temperature compensated charging chart Read about the system Solar Panel grounding from the dean of solar, John Wiles. Alternative Energy News Feeds Photographs Xantrex Charge Controller latest lightning video Read the diary entry here. DiaryDex Live weather from the shack Check it out! Building your own panels Are you moving your home (like we are) or your small business? Then the Small Company Moving Guide is for you! This Old Shack About the system THIS OLD SHACK Air Tabs energy blog Old Shack here Energy News Feeds battery desulfator schematic Earthquake/vocano activity A trip to the cabin! You need recipes Battery charge chart Sun activity widget added to earthquake activity page Generator buying tips Quite possibly the best preparedness site in the world. Appliances for cabins initial diary entry Privacy policy - please read! NREL redbook Death of a battery Battery wiring Cheap solar water heater Peukerts Wiring the cabin Photos of my system Gas mileage (Dodge Dakota) About the alternative energy system New battery bank testing continues. Read about it here. Live weather information from the shack! Peukerts formula explained Handy conversion formulas Generator article reprint Alternative energy news feeds (NEW) Installation