Northern Michigan Solar Powered Cabin 

 Alternative Energy Living at the 45th parallel  

 

 

 

 

 Updated:07/09/2010                  ENTIRE SITE IS COPYRIGHT 2010, MC PHOTOGRAPHY                       BEST WHEN VIEWED ON A 16:9 SCREEN 

Learn about alternative energy, hybrid systems and watch pointless videos!
If you have any questions, contact us. I'm always happy to provide a convoluted answer to a simple question. At this site, you can learn from my real world experiences in solar energy production and how I produce power at our cabin in Northern Michigan. The cabin is located right on the 45th parallel near Gaylord, Michigan. Check out our photography site  which has some photos around the cabin in the nature and winter sections. 
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While this format of the site will stay here as it is, more of our updates and new articles will be in the new format. Visit the new format site here.
Reviving Deep Cycle Batteries
Latest diary entry 09 Jul 2010
 Diary update
Peukerts formula explained
T = C/(I/(C/R))n X (R/C)
Peukerts formula helps you design an alternative energy system by showing the real world capacity of your bank!

 

First of all, welcome to our site! We've been around for several years and conduct all kinds of half baked DIY projects on our show, This Old Shack. Be sure to check out all of our half witted articles and pages. If you have questions, just Email us and we will do our best to confuse you beyond all belief.

NAVIGATION

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This Old Shack
Cheap solar water heater
A trip to the cabin!
Xantrex Charge Controller
Death of a battery
About the system
Photos of my system
Battery bank setup
My generator updated
Generator article reprint
Generator buying tips
Battery wiring
Installation
Wiring the cabin
Appliances for cabins
Building your own panels
Handy conversion formulas
Gas mileage (Dodge Dakota)
Alternative Energy News Feeds
Privacy policy - please read!
Links
Earthquake/vocano activity

Email or Contact us here

Recently updated / new pages
Wiring the cabin / DC systems explained
System wiring
New battery bank testing continues. Read about it here.
Even worse, watch a "This Old Shack" outtake
Read about the system  
Temperature compensated charging chart  

 

We're going to build our own solar panels! 
Read the diary entry here. 

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But why solar power?

There were several reasons for the switch:

  • Sprinkle of rain = power failure.

  • Giving a little back by not using so much.

  • Independent living.

Benefits:

  • Renewable power.
  • Learning about solar power.
  • Own stock in the solar panel company. :-)
  • I like batteries.
  • I can sit around smoking a cigar because I'm an energy mogul!

Drawbacks:

  • Maintenance.
  • Installation.
  • Bunch of black glass panels sitting around.

 

Wiring the cabin

Updated 7-6-10
See also this page for more information. 
First we should have a little bit of background on designing a low voltage circuit, especially a direct current (DC) system. Think of your circuits as a tube with marbles in it (just like our friend Ted Stevens description of the internet). 
The marbles flow only in one direction in direct current. The rate of flow of the marbles (amperage) is dictated by the size of the tube and the supply of current. All the current in the world won't do any good if the tube is too small.
 Therefore, the larger the tube, the faster the marbles will flow. Too small of a tube will cause friction and a loss of the marbles' energy to friction. So, the larger the tube, the less loss of energy there is. Put in electrical terms, the larger the wire in a low voltage solar system, the less loss of current you will have which is why you see massive wiring in solar panel installations that produce high currents
Current is important because that is what you use for charging a battery bank and/or powering equipment. Having a million volts at 0 amps is useless. Having 14 volts at 50 amps is something you can use. A diode is a little thing that is a one way valve in our tube of marbles. It allows the marbles to move in one direction (negative to positive) but not the other way. 
A solar electric system has at least one diode somewhere in the system, whether it be in the solar panel, the wiring or the charge controller. 
Some of the inexpensive solar panels (like the Harbor Freight kits) have no diodes at the solar panel. 
Here's a description of my wiring and my charge control system with costs (2008 prices):
PV wiring
  • Panels wired to low voltage junction box (Lowe's, $2.99), bonded together with stainless bolts. This is a decidedly low tech solution to bonding the feeds from the solar panels. Other solutions are available however are more expensive. Since we move the panels around a lot, add to the system and reconfigure it for testing, a simpler way was called for.
  • Panel negative and ground bonded together. Ground is a 6 foot ground rod driven into ground. Second ground is located 35 feet away bonded to negative side of system at that end.
Grounding
  • 1 ground rod ($20) at east end of cabin, 100 amp service ground cable.
  • east rod bonded to 12 volt negative.
  • 1 ground rod ($20) at west end of cabin, 100 amp service ground cable.
  • west rod bonded to 110 volt neutral / ground.
PV to charge controller
  • 10 gauge solid wire (low voltage orange) purchased at Lowe's home improvement, 30 foot run.
Charge controller
  • Xantrex C-12 charge controller/12 volt distribution panel ($82).
  • Bulk setting at 14.3, float at 13.3, auto equalization off.
Generator
  • 2500 watt 110 volt, 12 amp 12 volt outputs ($495).
Battery Charger
  • Schumacher battery charger ($80) with bulk/float. Used at 30 amp setting.
  • Uses 110 of generator output for power.
Battery bank
  • Bank #1: 3 group 31, 110 amp hours each, 330 total amp hours. Approx 75 cycles on bank 
  • Bank #2: 2 East-Penn group 31, 119 amp hours, 238 amp hours total, 10 cycles on bank as of 7-6-10
House wiring
  • Square D QO (12 volt, 110 volt rated) distribution panel ($79).
  • 3 circuits used. Circuit one is bedroom, circuit 2 is outdoor lights, circuit 3 is living area.
Inverter
  • Xantrex 350 watt modified sine wave inverter.
  • Bonded to 110 volt panel feed.
  • Neutral successfully bonded to 110 grounding.

 

 

 


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Plugs and ads

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We've teamed up with Amazon for our product listings after some really bad experiences with an online auction site.

Products

GoldenGadgets.com
Golden Gadgets, LED lighting and low energy products.
Window Solar Air Heater Panel - $209.00
Solar Heater & Dehumidifier - $1395
80-Watt High-Efficiency Solar Panel - $404
20A Solar Charge Controller - $40.95
1000-Watt Pure Sine Wave Inverter with Remote Control-$239.20
AIMS 5000 Watt DC to AC Modified Sine Wave Inverter-$379.51
Tripp Lite 1800W Permanent Mount Inverter-$277.41
Tripp Lite PowerVerter RV Inverter/Charger RV2012OEM - 2 kW-$499.99
DC Power Meter Monitor with computer data logger software for volts, watts & amps-$199.00
Clamp on meter for measuring PV system amps- $79.99
HQRP 50 Watt Mono-crystalline Solar Panel 12 Volts in Anodized Aluminum Frame

How I test
There are several people on various newsgroups and discussion areas that waylay in uninformed or those just starting out in the off grid world of self power generation. This involves an almost religious belief in a phantom 6v golf cart true deep cycle battery that is superior in every way to any other battery in existence.

A simple examination of the specification sheet for a line of 6v and 12v off grid batteries will tell you quite clearly that there is no one single best solution for all circumstances. It is not accurate to say one is best.

Our system has been using the much maligned Harbor Freight 45 watt solar panel kits for 4 years. Over these years, we've moved them back and forth from the main home in Saline, Michigan to the shack in Gaylord. They've been dropped, exposed to heavy rain, snow, sleet, hail. One even has even had the glass on it shattered from a tree limb dropping on it.
Look, using testing equipment is all well and good but those spec sheets don't mean squat if you can't run YOUR stuff for as long as you want to. So what I do (so you don't have to) is get the equipment (batteries, inverters, solar panels) and put what I run on it. Usually about 30-50 watts at 12 volts - few amps of draw. You know, turning lights on and off, running a computer (a laptop) and whatnot. 
Throughout the test, a digital meter is run on the bank and a hydrometer is used once an hour to determine whether the meter is reading the correct voltage. During the sunlight hours on the panels, there is another digital meter installed at the primary junction box (where the panels feed into the 10 gauge cables that feed to the charge controller) that measures panel voltage and amps.
One of the things that I like the best about alternative energy is that you can make it as complicated or simple as you like. Some people, even though they use alternative energy simply don't have a good grasp on the entire substance that goes into the makeup of an engineered system that has been built from scratch.
Don't ask me why, but I've recently become interested in studying earthquake/volcano activity around the world; ash plumes and such. I've added a page with RSS feeds and links to satellite imagery. 
Sierra Nevada Airstreams battery temperature compensation chart Even worse, watch a Feedjit Live Blog Stats Battery bank setup My generator updated Email Me Temperature compensated charging chart Read about the system Solar Panel grounding from the dean of solar, John Wiles. Alternative Energy News Feeds Photographs Xantrex Charge Controller latest lightning video Read the diary entry here. DiaryDex Live weather from the shack Check it out! Building your own panels Are you moving your home (like we are) or your small business? Then the Small Company Moving Guide is for you! This Old Shack About the system THIS OLD SHACK Air Tabs energy blog Old Shack here Energy News Feeds battery desulfator schematic Earthquake/vocano activity A trip to the cabin! You need recipes Battery charge chart Sun activity widget added to earthquake activity page Generator buying tips Quite possibly the best preparedness site in the world. Appliances for cabins initial diary entry Privacy policy - please read! NREL redbook Death of a battery Battery wiring Cheap solar water heater Peukerts Wiring the cabin Photos of my system Gas mileage (Dodge Dakota) About the alternative energy system New battery bank testing continues. Read about it here. Live weather information from the shack! Peukerts formula explained Handy conversion formulas Generator article reprint Alternative energy news feeds (NEW) Installation